Sweatshirt vs. Hoodie: Key Differences Explained 2025

Popular materials for sweatshirts and hoodies

When choosing between a sweatshirt vs. hoodie for print-on-demand or custom apparel, fabric selection is just as important as the style itself. The material impacts how the garment feels and fits, how well it holds up after washing, and how your designs will appear.

Let’s look at the most popular materials used in both hoodies and sweatshirts.

Cotton

A favourite for both comfort and breathability, cotton is a go-to material for sweatshirts and hoodies alike. It’s soft, suitable for sensitive skin, and works well for everyday clothing. It’s also excellent for printing, especially for direct-to-garment (DTG) methods.

While 100% cotton remains popular, many manufacturers use cotton blends to improve the garment’s durability and shape retention.

Polyester blends

Many garments now use a cotton-polyester blend to get the best of both worlds—cotton’s softness and polyester’s strength. 

The synthetic material helps reduce shrinkage and resists wrinkles. Polyester blends are popular for both casual and athletic wear, especially among customers looking for durable clothing requiring low-effort care.

Fleece

One of the warmest options, fleece is loved for its soft, plush feel and insulating properties. It’s commonly found in winter-ready hoodies and sweatshirts that prioritize extra warmth. 

While fleece can be made from cotton, it’s often crafted from synthetic fibers like polyester to enhance its thermal performance. Fleece clothes are perfect for outdoor activities, cold-weather layering, and cozy casual outings.

French terry

Known for its looped interior and smooth exterior, French terry is lighter than traditional fleece and better suited for transitional weather. 

It’s highly absorbent, making it a popular choice for athletic clothing or loungewear. French terry sweatshirts and hoodies are breathable and ideal for layering in a smart-casual look.

Recycled and eco-friendly materials

For eco-conscious brands, materials like recycled polyester or organic cotton offer sustainable alternatives without sacrificing comfort. 

They appeal to customers who prioritise ethical fashion and environmentally responsible sourcing, while still providing the same fit, feel, and function of standard hoodies and sweatshirts. 

Ultimately, the fabric you choose will influence everything from warmth and wearability to print clarity and garment longevity. Sweatshirts and hoodies made from quality materials not only look better but also result in a more positive customer experience, especially when paired with thoughtful designs.

Pro tip: Explore sweatshirt embroidery ideas for inspiration on clean, stylish designs that make a bold statement.